Sulfuric Acid: Manufacture, Properties and Uses
Supplement:
Describe the manufacture of sulfuric acid by the Contact process, including essential conditions and reactions
Describe the properties and uses of dilute and concentrated sulfuric acid
Manufacture of Sulfuric Acid
Sulfuric acid is synthesised by the Contact process which uses sulfur and oxygen from air and is done in three distinct stages.
Stage 1
- The first stage is the oxidation of sulfur:
Stage 2
- The main stage is the oxidation of sulfur dioxide to sulfur trioxide using a V2O5 catalyst:
- The conditions for the main stage of production of sulfur trioxide need to be considered:
Conditions during Stage 2
Temperature: 450ºC
- The reaction is exothermic, so increasing the temperature shifts the position of equilibrium to the left in the direction of the reactants.
- Therefore the higher the temperature, the lower the yield of sulfur trioxide.
- The optimum temperature is a compromise between a higher rate of reaction at a higher temperature and a lower equilibrium yield at a higher temperature.
Pressure: 2 atm
- An increase in pressure shifts the position of equilibrium to the right in the direction of a smaller number of gaseous molecules.
- However the position of equilibrium lies far to the right (the equilibrium mixture contains about 96% sulfur trioxide).
- So the reaction is carried out at just above atmospheric pressure because:
- a) it is not worth spending the extra energy or money required to produce high pressures.
- b) a higher pressure would increase the problems of dealing with the corrosive mixture of gases.
Stage 3
- Once stage 2 is completed, the sulfur trioxide is absorbed into a solution of 98% sulphuric acid to produce a thick liquid called oleum:
- It is not absorbed into water because a fine mist of sulfuric acid would be produced and this would be difficult to condense and is also highly dangerous.
- Oleum is added to water to form concentrated sulfuric acid:
Properties of Sulfuric Acid
- Sulfuric acid is a strong dibasic acid as two of its hydrogen atoms can be replaced by a metal.
- It reacts in a similar way to other acids with metal carbonates, oxides, hydroxides (and ammonia) and metals, e.g:
- ZnO + H2SO4 → ZnSO4 + H2O
- Mg + H2SO4 → MgSO4 + H2
- Na2CO3 + H2SO4 → Na2SO4 + CO2 + H2O
- Concentrated sulphuric acid is corrosive and a powerful oxidising agent.
- Concentrated sulphuric acid is also a very powerful dehydrating agent and is very good at removing water from other substances.
- For example, if mixed with sugar (C6H12O6), concentrated H2SO4 will remove water molecules and leave behind carbon in a spectacular looking reaction that produces a tower of pure carbon.
The reaction of concentrated H2SO4 and sugar, which dehydrates the sugar leaving behind a tower of carbon
Uses of Sulfuric Acid
Dilute
- Used as a catalyst in many organic reactions.
- Also used as to clean the surface of metals.
Concentrated
- Used in car batteries, making phosphate fertilisers, soaps and detergents.
- It is also used to make acid drain cleaners and in the production of paints and dyes.
Exam Tip
You need to know the conditions used in both the Haber process and the Contact process (see above) and be able to explain the reasons why the conditions of Stage 2 of sulfuric acid manufacture are chosen in terms of the equilibrium reactions.